DGCA CAR-66 · MODULE 10 · Syllabus 10.3 · 10.1

Chapter 5: CAR-CAO, CAR-147 and Other Approved Organisations

The other organisation approvals an AME meets: the Combined Airworthiness Organisation (CAR-CAO) for non-complex general aviation, maintenance training organisations under CAR-147 (basic and type), foreign organisations accepted under Rule 133BA (FAMO and FAO), and fuel and lubricant organisations under Series E Part VI.

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🎯 What you'll learn
  • What a Combined Airworthiness Organisation is and which aircraft it may look after
  • CAR-CAO terms of approval, the Combined Airworthiness Exposition (CAE), personnel, certifying staff and privileges
  • How CAR-CAO differs from CAR-145 and CAR-CAMO
  • CAR-147 (Basic) and CAR-147 (Type) training organisations — course durations, class limits, attendance, exams and certificates
  • Acceptance of foreign organisations under Rule 133BA — FAMO (Series E Part XI) and FAO (Series E Part XII)
  • Fuel, lubricant and special product organisations — Series E Part VI
📖 The lesson

The Combined Airworthiness Organisation — why it exists

Before 2025, a small flying club or private operator of a light aircraft needed a CAR-M Subpart F maintenance approval and a Subpart G CAMO approval — two organisations built for airlines. CAR-CAO (Issue 1, 31 July 2024, effective 1 January 2025) gives such operators one lighter approval that can cover maintenance, continuing airworthiness management, or both.

Scope — CAO.A.010

A CAO may maintain and manage the continuing airworthiness of aircraft (and components for them) that are not complex motor-powered aircraft and are not listed in an Air Operator Certificate issued under Rule 134 and Schedule XI. An airline's aircraft can never be looked after by a CAO — they need CAR-CAMO and CAR-145.

CAR-145CAR-CAMOCAR-CAO
What it doesMaintenanceContinuing airworthiness managementMaintenance and/or CAW management
AircraftAll types and operationsAll types and operationsNon-complex, not in an AOC
ExpositionMOECAMECAE — Combined Airworthiness Exposition
Oversight systemSMS + compliance monitoringSMS + compliance monitoringQuality system + organisational review

CAR-CAO requirements in brief

  • Application (CAO.A.015) on CA Form 2 (or acceptable equivalent).
  • Terms of approval (CAO.A.020) — the scope is in the CAE. For aeroplanes above 2 730 kg MTOM and helicopters above 1 200 kg MTOM or certified for more than 4 occupants, the scope must list the particular aircraft types; for complete turbine engines, the manufacturer/series/type or tasks.
  • Combined Airworthiness Exposition (CAO.A.025) — the organisation's manual, approved by DGCA.
  • Facilities (CAO.A.030), components, equipment and tools (CAO.A.050), maintenance data and work orders (CAO.A.055), maintenance standards (CAO.A.060).
  • Personnel (CAO.A.035) — an accountable manager with authority to finance all activities; nominated person(s) responsible for compliance (AMC: 5 years' aviation experience, 2 of them in industry); sufficient qualified staff (temporarily subcontracted staff allowed); qualifications assessed and recorded; welding and NDT (other than colour-contrast) staff qualified to recognised standards.
  • Certifying staff (CAO.A.040) — comply with CAR-66 and 66.A.20(b), and understand the aircraft and procedures. A one-off certification authorisation for an aircraft grounded away from base may go to an employee with similar type qualifications, or to a person with at least 3 years' maintenance experience and a valid ICAO licence rated on type (if no CAO is at that location) — reported to DGCA.
  • CRS — aircraft (CAO.A.065) and component (CAO.A.070, normally CA Form 1).
  • Continuing airworthiness management (CAO.A.075/080) where that privilege is held.
  • Records (CAO.A.090) — maintenance records retained 3 years from the release; CAW management records per M.A.305 / ML.A.305.
  • Quality system (CAO.A.100) — a quality manager; monitoring of activities, contracted tasks and compliance; monitoring records kept at least 2 years. A small CAO (only CAR-ML aircraft, or not more than 10 full-time maintenance staff, and so on) may use an organisational review instead.
  • Changes (CAO.A.105), continued validity (CAO.A.110), findings (CAO.A.115).

Privileges — CAO.A.095

  • Maintenance: maintain approved aircraft/components at approved locations; arrange specialised services at other qualified organisations under its control; maintain at any location when needed because of unserviceability or occasional maintenance; issue CRS.
  • Continuing airworthiness management: manage the CAW of aircraft for which it is approved; subcontract limited CAW tasks to organisations working under its quality system (the CAO remains accountable).
  • A CAO may be approved for one or more of these privileges.
Exam traps — CAO vs 145
  • One-off authorisation experience: 3 years under CAR-CAO, 5 years under CAR-145.
  • CAO cannot be used for complex motor-powered aircraft or aircraft on an AOC.
  • Existing CAR-M Subpart F organisations for non-complex, non-AOC aircraft transitioned to CAR-CAO by 31 July 2026 (AAC 4 of 2024).

CAR-147 — maintenance training organisations

Training organisations are approved under Rule 133B. DGCA publishes two CARs:

CAR-147 (Basic)CAR-147 (Type)
PurposeApproved basic training for CAR-66 categories — reduces the experience needed (e.g. B1.1 from 5 to 2 years)Aircraft type training and task training for type ratings
IssueIssue 1, 27 Dec 2017Issue 1, 19 Sep 2014 (Rev 1)
Approval certificateCA Form 11ACA Form 11
Certificate to studentCertificate of Recognition — CA Form 148Certificate of Recognition — CA Form 149

Common requirements

  • Accountable manager; a training manager, examination manager and quality manager (post-holders nominated on CA Form 4); sufficient instructors, knowledge examiners and practical assessors. A manager who also teaches may not examine in subjects they delivered.
  • Instructors, examiners and assessors receive updating training every 24 months (at least 35 hours for the basic organisation), with records kept.
  • Facilities: classrooms, practical workshops, examination rooms where no candidate can read another's work.
  • Maintenance Training Organisation Exposition (MTOE), with a statement signed by the accountable manager; approved by DGCA.
  • Examinations: examination staff keep all questions secure; a student caught cheating is barred.
  • Approval valid for up to 5 years (Rule 133B).

CAR-147 (Basic) numbers

CourseMinimum durationTheory ratio
A1, A3, A4800 hours30–35%
A2650 hours30–35%
B1.1, B1.3, B1.4, B22 400 hours50–60%
B1.22 000 hours50–60%
B31 000 hours50–60%
  • Maximum 30 students in a knowledge-training class; at most two batches per category per year.
  • Student participation of at least 90% of tuition hours.
  • At least 30% of practical training in an actual maintenance working environment.
  • The approval may be withdrawn or limited if no batch has been inducted for two consecutive years.
  • AAC 2 of 2018 gives the approval and renewal procedure; AAC 1 of 2021 and AAC 4 of 2020 cover distance learning.

Foreign organisations — Rule 133BA

ICAO makes the State of Registry responsible for approving maintenance organisations that work on its aircraft. Rather than have every foreign shop hold a full DGCA approval, Rule 133BA lets the DG accept an organisation already approved by a competent foreign authority. An acceptance is valid for up to 2 years, renewable 2 years at a time.

FAMO — Series E Part XIFAO — Series E Part XII
WhatForeign Approved Maintenance OrganisationForeign Approved training Organisation — aircraft type training
Must holdFAA Part 145 repair station and/or EASA Part-145 approvalEASA Part-147 approval (not applicable to such organisations located in India)
ScopeIndian-registered aircraft and components (engines, APUs), limited to the FAA/EASA scope plus a DGCA SupplementType training for endorsement on a CAR-66 licence
DocumentsDGCA Supplement to the MOE; Certificate of AcceptanceDGCA MTOE Supplement; application on DGCA Form FM 2; evidence of an Indian customer

For transit and extended-transit inspections abroad for Indian operators, an organisation approved by the local civil aviation authority may be accepted under AAC 5 of 2018.

Fuel, lubricant and special product organisations — Series E Part VI

Organisations engaged in bulk storage, compounding, blending, testing, distribution or supply (including fuelling and defuelling) of aviation fuels, lubricants and special products must hold a Certificate of Approval under Rule 133B before operating. Approval categories: aviation fuelling stations, terminals/depots, refineries, testing laboratories and on-wheel facilities. The organisation has an accountable manager with corporate authority to finance and carry out the approved tasks.

Chapter summary

  • CAR-CAO = one approval for maintenance and/or CAW management of non-complex aircraft not on an AOC; manual = CAE; quality system; records 3 years, quality records 2 years; one-off authorisation needs 3 years' experience.
  • Type listing needed for aeroplanes above 2 730 kg and helicopters above 1 200 kg or more than 4 occupants.
  • CAR-147 Basic: B1.1/B1.3/B1.4/B2 2 400 h, B1.2 2 000 h, B3 1 000 h, A 800 h (A2 650 h); max 30 per class; 90% attendance; CA Form 148. Type training certificate CA Form 149.
  • Rule 133BA acceptance (2 years): FAMO holds FAA/EASA Part-145; FAO holds EASA Part-147.
  • Fuel organisations need Series E Part VI approval before handling aviation fuel.
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