MODULE 4 · Syllabus 4.1.2 (a) · level 1

Chapter 4: Transistors

Bipolar transistors from the inside out — NPN and PNP construction and symbols, how a small base current controls a large collector current, the three operating regions, ratings and packages — then FETs, MOSFETs, CMOS, UJTs and the other transistor types you will meet in aircraft equipment.

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🎯 What you'll learn
  • NPN and PNP construction and symbols — the arrow is always on the emitter
  • How a bipolar transistor works: biasing, IE = IB + IC, current gain β (hFE) and α
  • Cut-off, active and saturation — the transistor as an amplifier and as a switch
  • Characteristics and ratings: VBE, VCE(sat), VCEO, IC max, power, temperature and thermal runaway
  • Component description and orientation: packages and lead identification
  • Other types: JFET, MOSFET, CMOS, IGBT, UJT, Darlington, phototransistor
  • B2 extension: configurations (CE, CB, CC) and testing transistors with a multimeter
📖 The lesson

The bipolar junction transistor

A bipolar junction transistor (BJT) is a sandwich of three doped layers — NPN or PNP — forming two PN junctions back to back. It is called "bipolar" because both electrons and holes take part in conduction. The three regions are not alike:

  • Emitter — heavily doped, so it can inject plenty of carriers.
  • Base — very thin and lightly doped, so carriers cross it before they can recombine.
  • Collector — moderately doped and physically the largest, because it dissipates most of the heat.
NPN transistor N emitter heavily doped P base very thin N collector largest — dissipates heat E C B C E arrow Not Pointing iN arrow is on the emitter, showing conventional current PNP transistor P emitter heavily doped N base very thin P collector largest — dissipates heat E C B C E arrow Points iN arrow is on the emitter, showing conventional current
Bipolar transistors. Three layers and two junctions. The emitter is heavily doped, the base is very thin and lightly doped, and the collector is the largest because it dissipates most of the heat. In the symbol the arrow is always on the emitter and shows conventional current: out of an NPN (Not Pointing iN), into a PNP (Points iN).

In the symbol the arrow is always on the emitter and shows the direction of conventional current. An NPN arrow points out ("Not Pointing iN"); a PNP arrow points in ("Points iN"). Everything about a PNP is the mirror image of an NPN: its supply polarity, bias voltages and currents are all reversed.

How it works: a small current controls a large one

For normal (amplifying) operation:

  • the base–emitter junction is forward biased — about 0.6–0.7 V for silicon; and
  • the collector–base junction is reverse biased.

The forward-biased emitter junction injects carriers (electrons, in an NPN) into the base. Because the base is so thin, about 95–99% of them diffuse straight across it and are swept into the collector by the reverse-biased collector junction. Only a few recombine and leave through the base lead. The base current is therefore small, and it controls a much larger collector current.

B C E + bias RB RC (load) +VCC IB (small) IC = β × IB IE = IB + IC VBE ≈ 0.7 V (forward biased) Normal (active) operation base–emitter junction forward biased (≈ 0.6–0.7 V Si) collector–base junction reverse biased current gain β (hFE) IC ÷ IB ≈ 20–500 α IC ÷ IE ≈ 0.95–0.99 example IB 40 µA × β 150 = IC 6 mA
How the transistor works. Forward biasing the base-emitter junction lets the emitter inject carriers into the thin base. Almost all of them are swept on into the collector by the reverse-biased collector-base junction, and only a few leave as base current. So a small base current controls a collector current β times larger, and the emitter carries both.
RelationshipMeaning
IE = IB + ICThe emitter carries the base and collector currents together.
β (hFE) = IC ÷ IBDC current gain in common emitter — typically 20–100 for power transistors and 100–500 for small-signal types.
α = IC ÷ IEThe fraction of emitter current that reaches the collector — just under 1 (0.95–0.99).

For example, a base current of 40 µA in a transistor with β = 150 gives a collector current of 6 mA, and an emitter current of 6.04 mA.

Three regions: amplifier or switch

  • Cut-off — base-emitter voltage below about 0.5 V, no base current, so no collector current (only tiny leakage). Both junctions are effectively reverse biased, and the transistor is an open switch.
  • Active (linear) — collector current is proportional to base current (IC = β IB). This is the amplifier region.
  • Saturation — the base is driven so hard that the collector current is limited only by the external circuit. Both junctions are forward biased and VCE(sat) is only about 0.1–0.3 V, so the transistor is a closed switch.
Output characteristics (NPN) VCE IC IB 20 µA IB 40 µA IB 60 µA IB 80 µA saturation = switch ON (VCE ≈ 0.2 V) cut-off (IB = 0) = switch OFF active region: amplifier Transistor as a switch B C E +28 V relay coil flyback diode logic signal base driven hard: OFF (cut-off) or fully ON (saturated)
Three regions of operation. In cut-off no base current flows and the transistor is an open switch. In saturation the base is driven so hard that the transistor is a closed switch with only about 0.2 V across it. Between them is the active region, where collector current is proportional to base current — the amplifier region. As a switch, a transistor often drives a relay coil, with a flyback diode to absorb the switch-off spike.

Used as a switch, a transistor is driven between cut-off and saturation and spends almost no time in between, so it wastes very little power. Transistor switches drive relays, lamps, solenoids and LEDs from logic signals. A flyback diode across any inductive load protects the transistor from the voltage spike at switch-off, which could otherwise exceed VCEO.

Characteristics and ratings

RatingWhat it limits
VCEOMaximum collector–emitter voltage (with the base open)
VCBO, VEBOMaximum collector–base and emitter–base reverse voltages. VEBO is small, typically only about 5–7 V.
IC maxMaximum continuous collector current
PtotMaximum power dissipation, ≈ VCE × IC, at a stated case temperature; derated when hot
Tj maxMaximum junction temperature (≈ 150–200 °C for silicon)
hFE, fTCurrent gain (which varies with current and temperature), and transition frequency, where the gain falls to 1
Thermal runaway

Collector leakage current roughly doubles for every 10 °C rise. In a badly designed or poorly cooled power stage, the extra current heats the junction, which raises the current further, until the transistor destroys itself. The protections are emitter (stabilising) resistors, correct bias design, and heat sinks with thermal compound — plus insulating mica washers where the case must be isolated, because on many power transistors the case is the collector.

Component description and orientation

Fitting a transistor the wrong way round, or confusing its leads, can destroy it and the circuit around it. Common packages:

TO-92 small plastic 1 2 3 bottom view, flat side down order varies by type TO-18 / TO-39 metal can E B C bottom view: tab next to E case often = collector TO-220 power, bolts to heat sink B C E metal tab = collector (usual) TO-3 large power can B E two pins: base and emitter the case is the collector SOT-23 surface mount ≈ 3 × 1.3 mm Never rely on memory — confirm the pinout from the data sheet or CMM before fitting
Component description and orientation. Transistors come in small plastic packages (TO-92), metal cans with a locating tab (TO-18/39), power packages with a metal tab that bolts to a heat sink (TO-220), large metal cans whose case is the collector (TO-3), and tiny surface-mount parts (SOT-23). The lead order varies between types, so always confirm it from the data sheet.
  • TO-92 — small plastic package with a flat face. Lead order (E-B-C, C-B-E, …) varies between part numbers.
  • TO-18 / TO-39 — small metal cans. A tab on the rim marks the lead next to it (usually the emitter), and the case may be connected to the collector.
  • TO-220 — power package whose metal tab, normally the collector, bolts to a heat sink.
  • TO-3 — large diamond-shaped metal can with only two pins, base and emitter. The case is the collector.
  • SOT-23 and similar surface-mount packages — tiny, soldered directly to the board.

Type numbers follow the same schemes as diodes: 2N (JEDEC: 2N2222, 2N3055), or Pro Electron letters where the second letter gives the use — BC small-signal audio frequency, BD power, BF radio frequency. The data sheet or the component maintenance manual is the final authority.

Other transistor types

  • Field-effect transistor (FET) — a unipolar device (only one carrier type) with terminals gate, drain and source. The gate voltage controls the drain current, and almost no gate current flows, so the input impedance is very high. Compare the BJT, which is controlled by base current.
  • JFET (junction FET) — N-channel or P-channel. A reverse-biased gate junction narrows the channel; at the pinch-off voltage the channel closes. A JFET is normally on (depletion mode). In the symbol the gate arrow points in for an N-channel.
  • MOSFET (metal-oxide-semiconductor FET) — the gate is insulated from the channel by a thin silicon dioxide layer, giving an input resistance of 10¹² Ω or more. Enhancement MOSFETs (broken channel line in the symbol) are normally off and turn on when the gate-source voltage exceeds a threshold. Depletion MOSFETs are normally on. Power MOSFETs switch large currents with very low on-resistance — in solid-state power controllers, motor drives and switch-mode supplies.
  • CMOS (complementary MOS) — pairs of N-channel and P-channel MOSFETs, one of which is always off. They draw almost no current except when switching, so power consumption is very low. Most logic chips, microprocessors and memories are CMOS.
  • IGBT (insulated-gate bipolar transistor) — a MOSFET-style insulated gate driving a bipolar output stage. It switches high voltages and currents in inverters and motor drives.
  • Darlington pair — two transistors in cascade, the first feeding the second's base. The overall gain is about β1 × β2, and VBE is about 1.2–1.4 V.
  • Unijunction transistor (UJT) — one junction and three terminals: emitter, base 1 and base 2. It fires suddenly when the emitter voltage reaches a set fraction of the inter-base voltage, which suits relaxation oscillators and SCR trigger circuits.
  • Phototransistor — light provides the base current (Chapter 3).
G D S N-channel JFET arrow in · normally ON G D S P-channel JFET arrow out G D S N-ch MOSFET enhancement · normally OFF G D S N-ch MOSFET depletion · normally ON B2 B1 E UJT relaxation oscillators Bipolar (BJT): current-controlled electrons and holes · low input impedance FET: voltage-controlled, unipolar gate, drain, source · very high input impedance
Field-effect transistors. A FET's gate voltage controls the current between drain and source, and almost no gate current flows. A JFET is normally on until its gate pinches the channel off. A MOSFET's gate is insulated by a thin oxide layer; an enhancement MOSFET (broken channel line) is off until the gate voltage passes its threshold. The unijunction transistor (UJT) has one junction and is used in oscillators and trigger circuits.
Static kills MOS devices

The gate oxide of a MOSFET or CMOS chip is so thin that a static discharge far too small to feel can puncture it. Handle them only with ESD precautions — a grounded wrist strap, a conductive mat and shielding bags (Chapter 7).

B2 extension: configurations and testing

B1 needs only a familiarisation with transistors, but two things are worth knowing because they come up in practice:

  • Configurations — the transistor terminal shared by input and output names the circuit. Common emitter gives voltage and current gain with a 180° phase inversion, and is the workhorse amplifier. Common collector (the emitter follower) gives a voltage gain just under 1, high input impedance and low output impedance, so it is used as a buffer. Common base gives voltage gain but no current gain (α < 1) and has a low input impedance; it is used at high frequencies.
  • Testing with a multimeter — on the diode-test range, a transistor looks like two diodes sharing the base. For an NPN, the red lead on the base and the black on the emitter, then on the collector, each reads about 0.6–0.7 V, and the reverse reads OL. For a PNP, the black lead goes on the base. Collector–emitter should read OL both ways. A low reading anywhere suggests a short or leakage.
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